Enhancing Workplace Safety and Durability at Plastic Omnium Automotive

Plastic Omnium Automotive, located on Faraday Avenue in Birmingham, is a leading manufacturer specialising in the production of bumpers for premium car brands. As a pioneer in mobility solutions, Plastic Omnium is committed to delivering innovative technologies that promote sustainable, safe, connected, and inspiring mobility experiences.

Plastic Omnium Automotive faced a significant challenge regarding the durability and safety of the entry-level matting supplied by a previous vendor. With a demanding three-shift system and heavy production footfall, the existing matting failed to withstand the rigorous demands of the industrial environment. Workers were subjected to standing fatigue, and the frequent turning of operatives exacerbated the wear and tear on the matting.

In response to these challenges, Chris Stanley, Group Commercial Director at COBA, did a joint site visit with RS Components and suggested that Plastic Omnium Automotive opt to replace the inadequate entry-level matting with our Deckplate mats safety option, one of our popular anti-fatigue mats. These heavy-duty mats, designed to endure the rigours of industrial settings, offer a superior solution to meet the company’s requirements. The Deckplate mats are characterised by their dual-layer construction, combining comfort with exceptional wear resistance. The hardwearing top surface ensures longevity even under normal use, while the checker plate style design complements industrial environments seamlessly.

Oliver Gallagher, the Plant SILS Manager, mentioned that his team said: “Standing on the Deckplate mats is like walking on clouds”.

The implementation of Deckplate mats at Plastic Omnium Automotive yielded several notable benefits:

1. Reduced Standing Fatigue: The ergonomic design of Deckplate mats effectively minimises standing fatigue among workers, enhancing comfort and productivity during extended shifts.
2. Enhanced Durability: With a robust construction and self-extinguishing top surface, tested to BS EN 13501-1 standards, Deckplate mats exhibit resilience to industrial chemicals and withstand prolonged use in demanding environments.
3. Improved Safety: The incorporation of bevelled edges reduces the risk of trip hazards, promoting a safer working environment for operatives.
4. Customisation Options: Plastic Omnium Automotive had the flexibility to opt for a high-visibility version of the Deckplate mats, featuring bright yellow borders for increased visibility and awareness.

By deploying Deckplate mats, Plastic Omnium Automotive successfully addressed the challenges associated with inadequate matting solutions. The adoption of these high-quality mats not only improved workplace safety and durability but also contributed to enhanced employee comfort and overall operational efficiency. Plastic Omnium Automotive continues to uphold its commitment to excellence in manufacturing, supported by innovative solutions that prioritise worker well-being and operational excellence.